Flying welding spiral welded pipe unit production line: an efficient welding tool in the manufacturing industry

Publish Time: 2025-01-30

Flying welding spiral welded pipe unit production line is an efficient welding equipment in the modern manufacturing industry, which is widely used in pipe production. It can significantly improve production efficiency and welding quality and reduce costs through high-speed and continuous welding process.

1. Working principle

The working principle of flying welding spiral welded pipe unit production line can be divided into the following steps:

Spiral forming: The steel plate is rolled into a spiral-shaped pipe by a spiral forming machine. During the forming process, the steel plate is gradually bent and overlapped to form a continuous spiral pipe.

Welding: The formed spiral pipe is welded by a welding device. Flying welding spiral welded pipe unit production line uses high-speed flying welding technology, and the welding gun performs continuous welding in the movement of the pipe to form a weld seam.

Cooling: The welded pipe is cooled by a cooling device to ensure the strength and quality of the weld.

Correction and inspection: The cooled pipe is corrected by a correction device to ensure its straightness and roundness. Subsequently, the pipe is quality inspected by a detection device to ensure that the weld is defect-free.

2. Features

High-speed welding: Flying welding technology allows the welding gun to perform continuous welding at high speed, and the welding speed can reach tens of meters per minute, which significantly improves production efficiency.

High degree of automation: Flying welding spiral welded pipe unit production line adopts fully automated control, from forming to welding, cooling and inspection, the whole process is automated, reducing manual intervention, improving production efficiency and quality consistency.

High welding quality: Through advanced welding technology and strict quality control, Flying welding spiral welded pipe unit production line can ensure the strength and quality of welds and reduce welding defects.

Wide range of applicable materials: Flying welding spiral welded pipe unit production line can be applied to a variety of materials, including carbon steel, stainless steel, alloy steel, etc., with high flexibility and adaptability.

Production flexibility: The forming and welding parameters can be adjusted according to different pipe sizes and thicknesses to meet diverse production needs.

3. Application areas

Flying welding spiral welded pipe unit production line is widely used in multiple industry fields, including:

Oil and gas industry: used to manufacture pipelines for transporting oil and natural gas, especially in long-distance transportation and submarine pipelines.

Construction engineering: used to manufacture structural pipes and conveying pipes for construction, such as drainage pipes, ventilation pipes, etc.

Manufacturing industry: used to manufacture various industrial pipes, such as conveying pipes for mechanical equipment, cooling pipes, etc.

Chemical industry: used to manufacture pipes for conveying chemicals and corrosive media, requiring high corrosion resistance and high reliability.

Water treatment industry: used to manufacture pipes for conveying water and wastewater, requiring good water resistance and corrosion resistance.

4. Advantages

Efficient production: The high-speed welding capability and fully automated control of the flying welding spiral welded pipe unit production line significantly improve production efficiency and reduce production cycles.

Reliable quality: Through advanced welding technology and strict quality control, the strength and quality of the weld are ensured, welding defects are reduced, and the yield rate is improved.

Cost savings: Efficient production and high-quality products reduce scrap rate and rework rate, and reduce production costs.

Strong adaptability: The flying welding spiral welded pipe unit production line can adapt to the production of pipes of various materials and sizes, with high flexibility and adaptability.

Environmental protection and energy saving: By optimizing energy use and reducing waste generation, flying welding spiral welded pipe unit production line meets the requirements of environmental protection and energy saving.

As an efficient welding tool in the manufacturing industry, flying welding spiral welded pipe unit production line significantly improves the efficiency and quality of pipe production through high-speed welding, fully automated control and high-quality welding technology. Its wide range of applications and significant advantages make it one of the indispensable equipment in modern manufacturing.